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Heavy-Duty Hydraulic Solutions · Made for UK Industry
Truck Crane Outrigger Support Cylinder
Model HCYY11112023 | Φ140×Φ120×640mm | 30 MPa Working Pressure
Engineered for frame support in truck-mounted crane outrigger systems across construction, logistics and heavy haulage sectors in the United Kingdom.
When a truck crane deploys its outriggers on site, the stability of every lift depends on one thing: the hydraulic cylinder holding that frame to the ground. The Truck Crane Outrigger Support Cylinder — model HCYY11112023, bore Φ140 mm, rod Φ120 mm, stroke 640 mm — is engineered to deliver that reliability under sustained high-pressure conditions up to 30 MPa working pressure and a burst-rated maximum withstand of 40 MPa. Across construction sites in London, manufacturing yards in the Midlands, and port logistics operations across Liverpool and Felixstowe, this cylinder has become a go-to specification for crane OEMs and maintenance engineers who will not compromise on load stability or service life.
Why UK Crane Operators Specify This Cylinder
📊
30 MPa Rated Pressure
Handles continuous high-load outrigger operations without pressure-relief incidents, maintaining safe crane posture during every lift cycle.
⚙
40 MPa Burst Withstand
Tested to 40 MPa maximum withstand pressure, giving a genuine safety margin above operating conditions — critical on busy UK job sites.
🔧
Compact 640mm Stroke
A 640 mm trip with 983 mm installed length fits neatly into outrigger box structures, requiring no chassis modification on most common crane platforms.
🎯
Precision-Honed Bore
The Φ140 mm bore is precision-honed to Ra 0.4 μm, ensuring low seal wear and consistent performance even after thousands of extension cycles in demanding field conditions.
⚡
123 kg Managed Weight
At 123 kg, the cylinder balances structural integrity with a weight that service teams can handle safely during on-site replacement, reducing downtime for crane operators.
📄
Custom Configuration Available
Port dimensions, clevis ends, rod coatings and seal materials can all be tailored to fit non-standard crane platforms, ideal for UK special-purpose equipment builders.
Technical Specification

| Cylinder for Frame Support | ||||||
|---|---|---|---|---|---|---|
| Cylinder Model | Specifications | Working Pressure | Maximum Withstand Pressure | Trip | Installation Distance | Weight |
| HCYY11112023 | Φ140×Φ120×640 | 30 MPa | 40 MPa | 640 | 983 | 123 kg |
All dimensions in mm unless stated otherwise. Data sourced from manufacturer product documentation.
How It Works — Principle, Materials & Real-World Scenarios
▶ Operating Principle
The outrigger support cylinder operates as a double-acting linear actuator. Hydraulic fluid is directed under pressure into the cap-end port, driving the Φ120 mm piston rod downward to extend the outrigger pad onto the ground surface. Pressure is maintained by pilot-operated check valves in the crane’s hydraulic circuit, locking the outrigger in position while the superstructure rotates and hoists loads. On retraction, fluid is routed to the rod-end port. The design delivers both extension force and retraction force fully under hydraulic control, providing predictable deployment behaviour on uneven terrain commonly encountered across British construction and infrastructure sites.
🔧 Material Construction
The cylinder barrel is fabricated from seamless cold-drawn steel tube, heat-treated for a minimum tensile strength of 600 MPa, then precision-honed to achieve a smooth internal surface finish. The piston rod is manufactured from high-strength alloy steel, centreless-ground and hard-chrome plated to a minimum 25 μm depth for corrosion resistance. Composite guide rings and polyurethane rod seals are selected for low-friction operation and compatibility with mineral hydraulic oil operating at temperatures from -20°C to +80°C, matching the climate demands of year-round outdoor use throughout England, Scotland and Wales.
🏭 Application Scenarios
This outrigger support cylinder suits a broad range of UK deployment contexts. In urban construction — tower block refurbishment, bridge deck replacement, or utilities trenching — it stabilises truck-mounted cranes working in confined site envelopes where a compact 640 mm stroke is a key requirement. In port and logistics environments, it supports mobile cranes handling containerised cargo at facilities including Tilbury, Southampton and Immingham. Industrial maintenance teams at chemical plant sites and steel works in the North of England and Wales also rely on this cylinder specification for planned maintenance lifts, where cylinder reliability directly affects production continuity. Rental fleet operators value its straightforward seal-kit maintenance programme.
Related Truck Crane Cylinder Products
The outrigger support function is only one part of a complete truck crane hydraulic system. Our product range addresses every cylinder position on the crane structure — from boom actuation through to stabiliser deployment.
Outrigger System
Truck Crane Outrigger Rack Opening Cylinder — Φ70×1237mm, 20 MPa
The rack extension cylinder that slides the outrigger beam horizontally out from the carrier chassis before the vertical support cylinder deploys to ground. Bore Φ70 mm, stroke 1237 mm, rated at 20 MPa — a slender, long-stroke design that fits within narrow outrigger box sections.
Luffing System
Truck Crane Main Boom Luffing Cylinder — Φ280×3507mm, 31.5 MPa
The primary luffing actuator for the main boom, handling the full elevated load during pick-and-carry operations. Bore Φ280 mm, stroke 3507 mm, rated at 31.5 MPa — one of the most demanding cylinder positions on any all-terrain or rough-terrain crane platform.
Customer Success Stories
Real feedback from operators and procurement teams across British industry.
★★★★★
“We operate twelve truck cranes across civil infrastructure contracts throughout the East Midlands. After having repeat seal failures on a previous supplier’s outrigger cylinders, we switched to the HCYY11112023 specification. Eighteen months in, we have had zero unplanned cylinder replacements. The 30 MPa rating gives us confidence on heavy concrete panel lifts where other cylinders were borderline. Lead times and documentation from the supplier were both excellent.”
James Hollingworth — Fleet Engineering Manager
Midlands Civil Plant Hire Ltd, Nottingham, UK
★★★★★
“We source replacement outrigger cylinders for our mobile crane rental fleet across Scotland and the North of England. This cylinder matched OEM dimensional references and arrived with full test certificates. The hard-chrome rod finish has held up extremely well in the wet conditions we work in throughout the Scottish Highlands and on coastal wind-farm construction projects. We have now standardised on this model across five crane types.”
Fiona MacDonald — Procurement Director
Northern Crane Solutions Ltd, Glasgow, UK
★★★★★
“As a port equipment maintenance contractor at Tilbury, downtime is measured in hours, not days. We needed a reliable outrigger cylinder that we could source with quick turnaround and proper technical data. The HCYY11112023 came with dimensional drawings, a pressure test certificate, and seal-kit part numbers. It went straight onto our gantry crane service truck without any rework. We have since placed a standing order for two units per quarter as buffer stock.”
Ryan Okafor — Workshop Supervisor
Thames Port Engineering Services, Tilbury, Essex, UK
Manufacturing Capability & Custom Engineering

Our hydraulic cylinder manufacturing facility operates to ISO 9001 quality management standards with a vertically integrated production process — from raw steel tube through to fully assembled and pressure-tested cylinder units. CNC honing machines hold bore tolerances to H8 class across all cylinder diameters. Automated hard-chrome plating lines apply consistent coating thicknesses verified by eddy-current measurement on every rod.
For UK crane OEMs, aftermarket suppliers and plant hire operators who need something beyond a standard catalogue part, our dedicated custom engineering team handles a full range of modifications. We can alter the bore diameter, rod diameter, stroke length, end connection geometry, cushioning specification, and port thread standard (BSP or metric) to match your existing crane circuit. Alternative seal compounds — including FKM Viton grades for use with fire-resistant HFD fluids — are available as a no-charge option on custom orders. Customers with multiple crane types in their fleet frequently ask us to consolidate around a single seal-kit specification to simplify their parts inventory, and this is something we actively design for.
Customisable Parameters
✓ Bore diameter (Φ50 – Φ320 mm)
✓ Stroke length (up to 6000 mm)
✓ End connection type (clevis, flange, trunnion)
✓ Port standard (BSP / NPT / metric)
✓ Cushioning (cap-end, rod-end or both)
✓ Seal material (PU / NBR / FKM Viton)
✓ Surface coating (hard chrome / nickel)
✓ Pressure rating up to 45 MPa
Frequently Asked Questions
Common questions from UK crane operators, hire companies and procurement teams.
Ready to Source Outrigger Support Cylinders for Your UK Fleet?
Send us your specifications or OEM part reference. Our engineering team will confirm compatibility and provide a competitive quote with full technical documentation, normally within one business day.
edit by gzl



